Physical Foaming Cable Extrusion Line

The production line you described is suitable for the manufacturing of various types of low consumption wires, coaxial cables, communication cables, and transmission cables.

Physical Foaming Cable Extrusion Line
Physical Foaming Cable Extrusion LinePhysical Foaming Cable Extrusion LinePhysical Foaming Cable Extrusion Line
    Here's how the production line can be used for this specific application:
    Material Selection: Choose the appropriate materials for the specific types of cables being produced. This may include selecting low-consumption wire materials, coaxial cable components, and suitable insulation and sheathing materials for communication and transmission cables.
    Wire Preparation: Prepare the conductors and other components according to the specifications of the cables being manufactured. This may involve processes such as wire drawing, stranding, or shielding, depending on the cable type.
    Extrusion Process: Utilize the main machine in the production line, equipped with a precise screw and cylinder, to extrude the desired insulation or sheathing material onto the prepared conductors. This process ensures uniform coating and precise control of the cable dimensions.

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Physical Foaming Cable Extrusion Line

Quality Control: Conduct quality control checks at various stages of the production process to ensure the cables meet the required specifications. This may involve monitoring the dimensions, electrical properties, insulation thickness, and overall quality of the cables.
Optional Parts: Depending on the specific cable requirements, you can incorporate optional parts such as sparking machines, diameter-testing laser gauges, or LSZH screws to enhance quality control and performance.
Take-Up: After the extrusion process, the finished cables are wound onto spools or reels using the take-up system. This allows for easy storage, transportation, and further processing of the cables.



Technical parameter:

Model

JCJX-45+30

JCJX-65+35

JCJX-90+35

Pay off bobbin dia.(mm)

Active or passive pay off

Pay off bobbin dia.(mm)

400-500

500-630

800-1000

Single wire diameter(mm)

0.4-1.0

0.8-2.0

1.0-5.0

Dia. Of insulation wire(mm)

1.5-5.0

3.0-14.0

5.0-45.0

Screw diameter

45

65

90

Screw L: D

34:1 special-use screw

36:1 special-use screw

Extrusion capacity (kg/h)

30

60

150

Main motor

15HP

30HP

60HP

Cooling length(m)

25

36

45

Haul-off wheel dia.(mm)

630

800

1000

Haul-off power

Double haul-off 5HP

Double haul-off 7.5HP

line speed(m/min)

10-180

10-150

10-100

Taking up type

Double spools

Taking up bobbin dia.(mm)

500-630

630-800

800-1000

Electricity control

Inverter +PLC touch screen


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