A copper rod breakdown machine is a type of wire drawing machine used to reduce the diameter of copper rods or wires. It is commonly used in the manufacturing industry to produce smaller diameter wires for various applications. Here is some information about copper rod breakdown machines based on the search results:
Input Material: Copper rod breakdown machines typically use 8 mm copper wire as input material. This wire can be sourced from German suppliers and can be either ETP copper (CU-ETP1) or oxygen-free copper (CU-OF1) [1].
Wire Diameter Range: The rod breakdown machine is capable of drawing wire down to diameters between 1.4 and 3.2 mm. Approximately 85% of the material processed will serve as 1.8 mm input wire for further wire drawing processes [1].
Features and Capabilities: The rod breakdown machines may have various features and capabilities depending on the manufacturer. Some of the features mentioned in the search results include:
Selectable inlet sizes: The machine allows for the selection of different inlet sizes, such as 7.6, 8.0, or 9.5 mm, through a touch screen monitor.
Calculation of machine schedule: The machine can calculate the corresponding schedule based on the selected drawing mode, whether it is quick rod breakdown machine-change or high-speed drawing mode.
Variable wire sizes: The machine can handle variable inlet wire sizes and finishing wire sizes by inputting the desired wire sizes into the system, which then calculates and displays the corresponding machine sequences.
Human error prevention: The machine has functionality to prevent errors caused by operator input, such as data out of range or attempting to change parameters while the machine is running. The system will discard incorrect instructions and provide warnings on the monitor.
Adjustable slip ratio: The machine allows for the adjustment of slip ratio, which can be useful in special situations or when drawing over-sized wires. The slip ratio can be controlled precisely to minimize wire breakage and maintain synchronization.
Hybrid drawing mode: Some machines offer a hybrid mode that combines the advantages of high-speed drawing mode and quick change drawing mode. This mode optimizes machine performance by moving the machine sequence forward until the motor's maximum capacity is reached.
Please note that the specific features and capabilities may vary depending on the manufacturer and model of the copper rod breakdown machine.
