A rod breakdown machine is a type of wire drawing machine used to reduce the diameter of copper or other metal rods. It is an essential component in the wire manufacturing industry. Here are some key details about rod breakdown machines based on the search results:
Input Material: Rod breakdown machines typically use 8 mm copper wire as the input material. This wire can be sourced from German suppliers and can be either ETP copper (CU-ETP1) or oxygen-free copper (CU-OF1).
Wire Diameter Range: The rod breakdown machine is capable of drawing the wire down to diameters between 1.4 and 3.2 mm.
Usage of Output Wire: Approximately 85% of the material processed by the rod breakdown machine is used as 1.8 mm input wire for single and multi-wire drawing lines.
Features and Capabilities: The search results also mention some specific features and capabilities of rod breakdown machines:
Selectable Inlet Sizes: Some rod breakdown machines offer the option to select from three basic inlet sizes (7.6, 8.0, 9.5) through a touch screen monitor.
Calculation of Machine Schedule: Certain rod breakdown machines have a CCCS (Computerized Control and Calculation System) that can calculate the corresponding machine schedule based on the selected drawing mode and wire sizes.
Variable Inlet and Finishing Wire Sizes: The CCCS system allows for the adjustment of inlet wire sizes and finishing wire size by entering the desired values, and the system will display the corresponding machine sequences.
Human Error Free Functionality: The CCCS system can detect and discard operator errors, such as entering data out of range or attempting to change parameters while the machine is running, to ensure error-free operation.
Adjustable Slip Ratio: The slip ratio can be adjusted to overcome special situations or achieve specific wire sizes. The CCCS system allows for special slip ratio settings to optimize the drawing process.
Hybrid Drawing Mode: Some rod breakdown machines offer a hybrid mode that combines the advantages of high-speed drawing mode and quick change drawing mode. This mode optimizes machine performance based on the wire sizes being processed.